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Rotors,
Caps, and Other Accessories
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For those not familiar with Magic Angle Spinning (MAS):
A high precision ceramic rotor (sample tube) with plastic caps
(usually turbines) on each end of the rotor is spun at extremely
high speed on air bearings at the Magic Angle (54.7°).
See
spinner material information following the links to spinner
accessories below.
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DI, XC, SuperSonic,
High Speed, and Standard accessories are not interchangeable unless
specified. (For example, 7 mm “standard” rotors are
only about 2/3 the length of our 7 mm XC rotors.) If unsure about
type, contact us with the probe DSI-serial number and
we can help.
Type
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Click
Links to Accessories pages
(Rotors, Caps and Other Spinner accessories) |
For OptiMAS
Drop-In (DI) spinner |
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For
XC & SuperSonic (SS) MAS
4 mm, 5 mm, and 7
mm |
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Sealing
Cells (for
DI and XC) |
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For High
Speed (HS) MAS
5 mm and 7 mm |
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For
Standard Speed (Std.)
MAS
5 mm and 7 mm |
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For
WideLine (WL) probe
-
sample container & cap accessories |
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Volume
Discounts For Rotors, Caps and Other Small Items |
Price
Per Item |
Quantity
Per Line Item |
Discount
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under
$ 100 |
4-9
|
10%
|
under
$ 100 |
10
or more |
20%
|
$100
- $ 500 |
4
- 9 |
10%
|
$100
- $ 500 |
10
or more |
15%
|
$501
- $1000 |
4
- 9 |
5% |
$501
- $1000 |
10
or more |
10%
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Doty
Spinner Assembly Materials
Doty spinners utilize
super-precision, wear-resistant ceramic stators of silicon nitride
or zirconia. MAS spinner materials
must be chosen carefully based on background signals and temperature
ranges. Ceramic rotors and plastic caps of various materials
are available
to provide fast spinning with limited background problems.
Material |
Material
Specifications
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Turbine
Cap Specifications
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Upper
Temp
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Major
Constituents
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Minor
Elements
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Recommended
Use
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VT
Operation Range
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Silicon
Nitride
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1400°C
*
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98%
Si3N4
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2%
Y2O3 , .005 Al
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High
Temp probe (750°C)
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21
to 750°C
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Zirconia
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650°C
*
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94
ZrO2, 4 Y2O3
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Hf,
0.3% Si, .02 Al
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-----------------
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--------------------
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Macor
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650°C
*
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Al,
Si, O, B, K
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2%
F, Mg
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for
High Speed and Standard probes only
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Macor o-ring caps
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-60
to 250°C
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Kel-F
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160°C
*
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F,
C, Cl
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proton & carbon
studies
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-20°C
to 70°C.
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GF
Torlon
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260°C*
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H,
C, O, Si
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Ti,
N
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fast
spinning,
wide
temperature range,
wear
resistant, low 19F
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-120°C
to 160°C
(glued
with epoxy
-170°C to 250°C)
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Aurum
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240°C
*
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H,
C, O
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N
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fast
spinning and
low
29Si or low 19F
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-30°C
to 80°C
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Torlon
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260°C*
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H,
C, O
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Ti,
N
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fast
spinning and
low 29Si
or low 19F
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-30°C
to 80°C
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Vespel
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300°C
*
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H,
C, O
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N
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special
extended VT caps
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-270
to 240°C
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*
Note 1: Non-spinning parts can tolerate different temperatures
than caps
spinning on rotors.
Note 2: The above
chart represents only material characteristics. Check
the Probe Specifications
Material
Considerations
New
Silicon-nitride Rotor Material Identified.
Kyocera
has developed a very promising, new grade of Si3N4
, SN240, that appears to have better strength and toughness than any
previous grade. We are optimistic that this new material, along with
improved processing, will allow us to offer thick-walled rotors rated
to higher spinning speeds with greatly reduced chances of failure.
Improved
MAS Turbine Caps.
Glass-fiber-reinforced
torlon grade 5030 will now be used on new MAS turbine caps (except
for
low proton Kel-F caps) for greatly improved VT performance and all-around
better reliability and performance. This new material stands out
from the rest with respect to isotropic thermal expansion (only
16E-6/0°C),
tensile strength at 200°C (120
MPa), and heat distortion temperature (282°C).
It also has rather low moisture absorption, high wear resistance,
and
high impact strength. These caps will be phased in. DI, XC4 and XC5
will be the first probes to use this new turbine cap material.
We
have also made changes in 4 and 5 mm XC and SS turbine caps to further
improve spinning stability. The XC/SS thick wall Kel-F caps and XC/SS
thin wall rotor caps of all materials will have 7 flutes.
Silicon
Nitride: With a density
of about 3.18 g/cm3 and a (working) tensile strength
of 700 MPa, silicon nitride has the highest strength-to-weight
ratio of any ceramic available
today. Its hardness and toughness make it very difficult to grind,
but it has the lowest dielectric loss and lowest permittivity of any
engineering ceramic, making it the best choice for high frequencies.
A HIPed (Hot Isostatic Pressed) variety is available with improved
strength
and dielectric properties. Its superior electrical properties make
it the preferred material for most applications (often, even for silicon
and nitrogen), because of silicon's long T1 and nitrogen's
low natural abundance. The color is black. The only additive or impurity
greater than 200 ppm in this new material is yttria. Silicon
nitride stators, housings, and rotors are available in all sizes. This
material is required for fastest spinning.
Zirconia:
The yttria-stabilized, high-purity
material is glossy white and has a density of about 6 g/cm3
and a (working) tensile strength of 700 MPa. Alumina content can
be kept below 100 ppm. Zirconia is less expensive than silicon nitride,
but the safe spinning speed for zirconia rotors is lower than that
of silicon nitride.
Macor:
This white, machineable, boro-silicate
glass-ceramic is loaded with synthetic mica to inhibit crack propagation.
It is easily machined with conventional tooling. Macor housings may
be provided for carbon and proton studies at temperatures over 160°C
in our standard speed MAS probes. Macor is usable up to 650°C, but
it has very poor thermal shock tolerance. Macor rotors are only available
for the high speed and standard spinners. Macor rotors are made with
a thicker wall and are machined with an integral turbine at one end.
Standard speed rotors require a plug-cap at the open end, while high-speed
rotors require a rear turbine. Macor rotors are recommended for wet
samples, air sensitive samples, and temperatures from -150°C to 250°C.
Major constituents: Al, Si, O, B, K, F.
Boron
Nitride: The hexagonal hot-pressed
variety, with 6% calcium borate binder, is easily machineable and is
used for disposable inserts in the high-temperature ceramic rotors.
The material is soft enough to scratch easily and may absorb up to
1% moisture.
Plastics
Improved
MAS Turbine Caps.
Glass-Fiber-reinforced
Torlon (GFT) grade 5030 will be used for some MAS turbine
caps for greatly improved
VT performance
and all-round better reliability and performance. This new material
stands out from the rest with respect to isotropic thermal expansion
(only 16E-6/°C),
tensile strength at 200°C
(120 MPa), and heat distortion temperature (282°C).
It also has rather low moisture absorption, high wear resistance,
and
high impact strength. These caps are the most wear resistant and have
the widest temperature range. GFT is not recommended for proton studies,
or for some silicon and some carbon studies. Caps may be used from
-120°C to 160°C repeatedly (or when glued in with epoxy from
-170°C to 250°C). GFT caps are being phased in. DI probes,
XC4 and XC5 are the first probes to use this turbine cap material. Note:
For the present, customers will receive either Aurum, torlon, or
glass-fiber-reinforced
Torlon (determined by stock).
Kel-F:
This is our standard housing material
for Standard and High Speed probes. A translucent white plastic,
Kel-F is background free for all nuclei except F, Cl, and C. Kel-F
is also excellent for carbon studies since the strong fluorine coupling
effectively
broadens the Kel-F carbon signal, and there are no protons to cross
polarize. Unfortunately, Kel-F is not as strong as the other cap
materials and is thus restricted to lower spinning speeds. Kel-F
turbine caps are used with silicon nitride and zirconia rotors. The turbine
caps can
be used at temperatures from -20°C to 70°C. (In parts of the spinner
assembly that do not spin, the usuable temperature range is -100°C
to 150°C.)
Torlon:
Torlon, a green thermoplastic
polyamide-imide, has exceptional chemical resistance and is one of
the
toughest plastics available. Torlon
can also be used for low silicon applications. Torlon is not recommended
for proton studies or some carbon studies. Caps
may be used at temperatures from -30°C
to 80°C repeatedly with silicon
nitride and zirconia rotors. (The caps may be used once to higher
temperatures
but they will be too loose after that.) As
above, the useable temperature range of the spinning caps is more limited
than the range of non-spinning spinner assembly parts. In non-spinning
parts of the spinner assembly, the upper temperature limit is 260°C.
Aurum: This
dark brown to black thermoplastic polyimide has excellent dielectric
properties similar to Torlon. Aurum can be used for low silicon applications
when fast spinning is desired. Aurum may be supplied
for some turbine caps and spinner parts
on
probes
designed
for fluorine
studies and other applications where carbon is not a problem. Turbine
caps may be used from -30°C to
80°C repeatedly. (In non-spinning parts
of the spinner assembly, the upper temperature limit is 240°C.)
Aurum
or Torlon may be supplied, depending on the availability of materials.
Vespel:
This brown plastic is used for
the extended temperature caps described below and for nonspinning
spinner assembly parts that will reach temperatures over 200°C.
Vespel is not recommended for proton studies or for some carbon
studies.
Glass-fiber-reinforced Torlon (GFT): ............
Temperature range: -120°C to 160°C.
GFT glued in : ............ Temperature range:
-170°C to 250° C
Kel-F Turbine Caps:
.............. Temperature range: -20°C to 70°C.
Torlon Turbine Caps: .............
Temperature range:
-30°C to 80°C.
Aurum Turbine Caps: ............
Temperature range: -30°C to 80°C.
O-Ring Caps
For
wet samples, air sensitive samples, and variable temperatures
O-ring
Caps: Turbines and plug caps with
dual Viton o-ring seals are available for Macor, silicon nitride, and
zirconia rotors. Macor rotors, (available only for standard and high
speed probes) are recommended for wet samples, air sensitive samples,
and temperatures from -60°C to 250°C. A single (rear) cap with o-rings
is used with a Macor rotor. However, if faster spinning is critical,
VT and air-sensitive experiments can be done in silicon nitride or zirconia
rotors using o-ring-sealed cap pairs.
O-ring
turbine caps are normally inserted and removed by hand. Turbines with
threaded holes can be ordered (with a threaded insertion tool) for use
when loading samples in a glove box. (A threaded insertion tool is
always required to insert and remove the plug cap of standard speed
cap pairs.) Caps can be ordered with axial holes for out-gassing during
higher temperature work or to remove air bubbles from wet samples.
Kel-F O-ring Caps: .................
Temperature range with o-rings: -45°C to
80°C.
Torlon or Aurum O-ring Caps: ...Temperature
range with o-rings: -45°C to 120°C.
Note: Although the supersonic o-ring caps
can be used for air sensitive samples in XC5 and XC7 probes, XC
sealing cells are usually prefered.
Extended Temperature Caps
DI,
XC4 and XC5 probes (and some supersonic) use Glass-fiber-reinforced
Torlon (GFT) - glued in. GFT
- if glued in:....... Temperature range: -170°C to 250°C.
XC7, SuperSonic,
High Speed, and Standard Extended VT caps have included a
small screw along the axis of the rotor to retain the caps. A tamp
with
a central hole in
the middle is required for sample packing.
Kel-F
Extended VT Caps with axial screw: .......
Temperature range: -270° to 80°C.
Vespel
Extended VT Caps with axial screw: .....
Temperature range: -270° to 240°C.
Notes:
O-ring caps are easier to pack than VT axial screw caps.
Extended VT caps with axial screws
and o-ring caps are made only for thin wall rotors.
XC, SuperSonic, and high-speed rotors require a front turbine
and a rear turbine.
Standard speed rotors require a front turbine and a plug.
Click
here for Spinning Speeds information
Please
contact accessories@dotynmr.com
with questions.
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